Largest Fire Truck Manufacturer | Mega Manufacturing | Free Documentary

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Pierce, the Wisconsin-based manufacturer of firefighting apparatus, produces over 1,000 fire trucks annually, customized by customers and hand-built with precision. The popular Enforcer model, with various features like a 5,600-meter pump and 33-meter ladder, undergoes meticulous construction and rigorous testing before being deemed ready for delivery, promising 25 years of service for firefighters.

Insights

  • Pierce in Appleton, Wisconsin, manufactures over 1,000 fire trucks annually, with customization options like gold leaf lettering and chrome trim, showcasing a commitment to quality and customer preferences.
  • The meticulous construction process of the Enforcer fire truck, including precise chassis construction, tech 4 axle system for maneuverability, and rigorous testing of components like the pump and turntable ladder, ensures a high-quality, reliable product ready to serve firefighters for a quarter-century.

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Recent questions

  • What does Pierce manufacture in Wisconsin?

    Firefighting apparatus made from aluminum and steel.

  • How many fire trucks does the Appleton factory produce annually?

    Over 1,000 fire trucks yearly.

  • What are some features of the enforcer model?

    8 seats, a 5,600-meter pump, 3,000-liter tank, and 33-meter ladder.

  • What is the purpose of the pump in a fire truck?

    To thrust up to 5,600 liters of water per minute.

  • How long does it take to construct a fire truck at Pierce's factory?

    A meticulous three-month construction process.

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Summary

00:00

"Pierce: Top Fire Truck Manufacturer in Wisconsin"

  • Pierce from Wisconsin, USA, is a top manufacturer of firefighting apparatus made from aluminum and steel.
  • The factory in Appleton produces over 1,000 fire trucks yearly, with models like impel, arrow, saber, and enforcer.
  • Customers customize their trucks with gold leaf lettering, chrome trim, and giant turntable ladders, mostly built by hand.
  • The enforcer model, with 8 seats, a 5,600-meter pump, 3,000-liter tank, and 33-meter ladder, is a customer favorite.
  • Precision in chassis construction is crucial to accommodate all enforcer components accurately.
  • The tech 4 axle system, originally for military vehicles, allows for tight cornering and rapid travel over rough terrain.
  • The fabrication shop produces components like the cab, body, and chassis, with precision and adherence to engineering specs.
  • The cab assembly involves welding steel and aluminum sections, ensuring smooth welds and consistent quality.
  • Custom paintwork in hundreds of shades is applied to the cab, with meticulous attention to detail and quality control.
  • The cab undergoes wiring installation, seat fitting, and technical acceptance before being mounted onto the chassis for final assembly.

23:19

Factory Workers Prefer Staying for Snacks, Assembly

  • Workers at the Factory prefer staying at their workplaces rather than going to the break rooms where snacks are offered.
  • The installation of the enforcer's windshield and the marriage of the cab and chassis are crucial steps to ensure proper work completion.
  • The pump, a core component of the fire truck, is being built at a sister Factory eight kilometers away and is prepared for installation.
  • The pump thrusts up to 5,600 liters of water per minute and is supported by a sturdy frame called the pump house to maintain stability.
  • The pump is connected to a fire hydrant in cities and distributes water among hoses, with an onboard tank serving as a reserve.
  • Foam is generated for specific jobs by mixing water with air and a concentrate, adjustable through a control panel.
  • Connector pipes for the fire truck's water tank are fitted by assembler Jamesville brick, requiring precision in positioning.
  • The pump spends around a week at the pump up for installation, ensuring it works correctly to avoid rendering the fire truck useless.
  • The turntable ladder assembly, stabilized by the torque box, is mounted on the chassis, providing access to difficult fire scenes.
  • The ladder elements are assembled in the aerial shop, ensuring they run smoothly and are tested thoroughly before mounting on the firetruck.

45:40

Enforcer fire truck passes rigorous testing

  • The fire truck undergoes rigorous testing, including suspension travel, water pump operation, ladder extension, and nozzle control, all passing successfully within specific time frames. The truck, named Enforcer, is deemed ready for delivery after a meticulous three-month construction process, set to serve firefighters for the next 25 years.
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