How 3D Jigsaw Puzzles Are Made | How It's Made
Science Channel・2 minutes read
The process of creating a 3-D puzzle involves using two puzzle sets to construct a castle replica, with an industrial designer and illustrator collaborating to transform flat graphics into a 3-D rendering. The puzzle pieces are made from chemically compatible foam and paper, laminated using glue, cut by a die, and assembled into a three-dimensional structure, with the option to refer to photos on the box and order missing pieces online.
Insights
- The creation of three-dimensional puzzle pieces from thick foam revolutionized the jigsaw puzzle industry, offering a new level of depth and complexity to traditional flat puzzles.
- The process of constructing a 3-D puzzle involves a meticulous combination of industrial design and illustration, with specialized materials and machinery ensuring the compatibility and structural integrity of the final product, while also providing customers with user-friendly assembly options and support services for missing pieces.
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Recent questions
Who invented the first jigsaw puzzle?
John Spilsbury
How are 3-D puzzles constructed?
Using two 800-piece sets to create a replica.
What material are puzzle pieces made from?
Rigid foam engineered to be chemically compatible with paper graphics.
How are puzzle pieces cut?
Using a die mounted inside a cutting machine.
How can missing puzzle pieces be obtained?
By ordering them online from the company's website.
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Summary
00:00
Revolutionizing Puzzles: 3-D Foam Creations
- The first jigsaw puzzle was invented in Europe in 1760, with a Canadian inventor later reshaping the pastime by creating three-dimensional puzzle pieces made of thick foam.
- To construct a 3-D puzzle, two 800-piece puzzle sets are used to create a spectacular castle replica, with an industrial designer creating the structure and an illustrator adding visual textures and shading to transform flat graphics into a 3-D rendering.
- The puzzle pieces are made from rigid foam engineered to be chemically compatible with paper graphics and adhesive, laminated using hot glue and a custom-designed lamination machine, then cut by a die mounted inside a cutting machine.
- The final step in assembling the 3-D puzzle involves attaching the flat sections to make it three-dimensional, with the option to refer to photos on the box instead of step-by-step instructions, and the ability to order missing pieces online from the company's website.
