How Graphics Cards are made - Insane PowerColor Factory Tour
der8auer EN・2 minutes read
The text details the rigorous quality control processes and assembly line procedures at a power color factory, including component validation, PCB inspection, reworking failed GPUs, and thorough testing protocols. Various stages such as soldering, inspection, thermal paste application, and burn-in tests are highlighted, emphasizing adherence to industry standards and meticulous attention to detail in GPU production.
Insights
- PCBs undergo rigorous quality control measures, including flatness checks and size verification, to ensure they meet precise specifications before moving to production, highlighting the meticulous attention to detail in the manufacturing process.
- A comprehensive testing and inspection regime is implemented throughout the production line, from component validation through reflow soldering and final assembly, with a focus on adherence to international standards and meticulous quality checks at each stage, underscoring the commitment to delivering high-quality products to consumers.
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Recent questions
How are PCBs tested for quality?
PCBs undergo quality control for flatness and size, ensuring they meet specific measurements before production. Additionally, the solder mask application, soldering, and X-ray inspection are crucial steps in ensuring the quality of PCBs. Stencils are stored and inspected for wear and tear to guarantee proper solder paste application, contributing to the overall quality of the PCBs.
What is the process for GPU reworking?
RMA rooms handle GPU failures, with reworking involving removing and reballing GPUs to ensure proper alignment and functionality. This meticulous process is essential in addressing any defects or issues with the GPUs, ensuring that they meet the required standards before being integrated into the final product.
How are SMD components placed on PCBs?
Pick and place machines meticulously place SMD components onto PCBs, with high-speed machines capable of handling up to 77,000 pieces per hour. This automated process ensures precision and efficiency in placing the components on the PCBs, a critical step in the assembly of electronic devices.
What is the purpose of burn-in tests for GPUs?
GPUs undergo burn-in tests for 24 hours to assess their performance and reliability under stress. This testing process helps identify any potential issues or defects in the GPUs, ensuring that only high-quality and reliable graphics cards are distributed to consumers.
How are industry standards maintained in GPU production?
Industry standards dictate checking every single unit, with a specific amount from each batch inspected manually due to the time-consuming nature of this process. By adhering to these rigorous standards and conducting thorough inspections at various stages of production, the company ensures that the GPUs meet the required quality and performance benchmarks set by the industry.