How do Matt and Kerri create Genji's Dragonblade?

By using a method called man Tetsu construction.

What materials are used to forge the swords?

High-carbon steel pipe and low-carbon steel rod.

It is beveled, heat-treated, and polished.

Overlays, lighting, and a diffuser.

It allows for traditional and modern techniques.

Matt and Kerri, known as the Stag and Baltimore Knife and Sword, meticulously craft Genji's Dragonblade using traditional techniques like Forge welding and modern methods such as man Tetsu construction, blending high-carbon and mild steel for flexibility.
The final steps in creating Genji's katana involve precise shaping, heat treatment, and polishing, followed by the application of modern enhancements like overlays and lighting to achieve the iconic futuristic and glowing appearance inspired by the game Overwatch.

How do Matt and Kerri create Genji's Dragonblade?
By using a method called man Tetsu construction.
What materials are used to forge the swords?
High-carbon steel pipe and low-carbon steel rod.
How is the sword shaped and treated after forging?
It is beveled, heat-treated, and polished.
What modern techniques are used to enhance the sword's appearance?
Overlays, lighting, and a diffuser.
What is the significance of the four-jaw Chuck in the sword-making process?
It allows for traditional and modern techniques.

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Matt and Kerri, known as the Stag and Baltimore Knife and Sword, are building weapons, including Genji's Dragonblade, a highly requested build.
The Montesa Railway Company in September 1937 was commissioned by the Japanese government to create new swords using modern tool steel and malleable iron for a perfect Forge weld.
To create Genji's katana, they use a method called man Tetsu construction, inserting mild steel inside high-carbon steel for flexibility.
They use a four-jaw Chuck on the lathe to create a center section for the sword, allowing for traditional and modern techniques in the construction process.
The sword is forged using a high-carbon steel pipe with a low-carbon steel rod inserted inside, creating a flexible blade.
The sword is then shaped, beveled, and heat-treated to create a strong and sharp blade suitable for a master swordsman like Genji.
The blade is clayed, quenched in oil, tempered, and polished to achieve its final shape and sharpness.
Modern techniques are used to add overlays, lighting, and a diffuser to the blade, giving it a futuristic and glowing appearance like Genji's Dragonblade in the game Overwatch.