Fixing a Commodore 1541 Disk Drive

Adrian's Digital Basement27 minutes read

The video demonstrates the repair process of a 1541 disk drive from Lincoln City, Oregon, which initially showed faults and smoke due to a blown tantalum capacitor. Replacing the faulty capacitor, troubleshooting various components, adjusting jumper settings, and replacing the CPU ultimately restored the drive's functionality after thorough cleaning and lubrication.

Insights

  • Smoke from the 1541 disk drive was traced to a blown tantalum capacitor, specifically C21, necessitating a replacement with a 4.7 microfarad 25-volt tantalum capacitor to restore functionality.
  • Troubleshooting the drive involved correcting a faulty jumper setting for the Alps mechanism, addressing abnormal behavior in the 6502 CPU's address and data lines, ultimately requiring the replacement of the faulty 1982 CPU with a newer 1985 version to resolve the issue and ensure proper disk operation.

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Recent questions

  • How was the 1541 disk drive acquired?

    From Lincoln City, Oregon.

  • What modifications were visible on the drive?

    Square and rectangular holes.

  • What was the cause of smoke emerging from the drive?

    A blown tantalum capacitor marked C21.

  • How was the faulty jumper setting corrected?

    J6 for the Alps mechanism.

  • What resolved the lack of address line activity in the CPU?

    Replacing the faulty 6502 CPU with a newer version.

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Summary

00:00

Repairing 1541 Disk Drive from Lincoln City

  • Video focuses on repairing a 1541 disk drive acquired from Lincoln City, Oregon.
  • Drive is observed to be dirty with visible modifications like square and rectangular holes.
  • Initial testing reveals drive powers on with a red LED and continuous spinning, indicating a fault.
  • Upon opening the drive, it is noted that the board appears standard with some chips from different years.
  • Smoke emerges from the drive during testing, pinpointed to a blown tantalum capacitor marked C21.
  • Replacement of the blown capacitor is necessary, identified as a 4.7 microfarad 25-volt tantalum.
  • Various tantalum capacitors are available for replacement, with the damaged one desoldered and a new one installed.
  • Further troubleshooting involves checking voltage levels, logic chips, and signals to the 6502 CPU.
  • A faulty jumper setting, identified as J6, is corrected for the Alps mechanism, affecting drive operation.
  • Detailed oscilloscope testing reveals abnormal behavior in address and data lines of the 6502 CPU, indicating potential issues with ROM access and code execution.

15:01

Troubleshooting and Repairing Vintage Computer Components

  • The lack of activity on the data lines indicates the CPU is not executing any instructions.
  • Two ROM chips are present, with chip select lines controlled by decoding logic.
  • Pin 20 on the ROM chips serves as the chip select line, with only one chip selected at a time.
  • The upper ROM chip, containing code at ffff, is currently selected.
  • Despite correct ROM selection, the CPU shows no address line activity, suggesting a faulty CPU.
  • All address and data bus lines appear normal, indicating no conflicts with other chips.
  • Replacing the faulty 6502 CPU from 1982 with a newer 1985 version resolves the issue.
  • Cleaning the disk drive involves using isopropyl alcohol on cotton swabs for the heads and silicon grease for the moving parts.
  • Ensuring the disk clamp area is clean and not greasy is crucial for proper disk operation.
  • After cleaning and lubricating the drive, testing confirms its functionality, including formatting and reading/writing disks.
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